Our state-of-the-art pilot plant demonstrates the efficiency and capabilities of our proprietary technologies, including the Rototherm®, Evaporator/Stripper™, and Short Path Stripper® systems. These technologies are designed to simplify your operations, reduce plant emissions, and lower operating and maintenance costs.
It allows for the fine-tuning of process parameters to achieve optimal performance and product specifications.
Seeing is believing. Pilot testing helps validate the performance of new processes or technologies before full-scale implementation.
Testing on a smaller scale reduces the risks associated with large-scale operations and investments.
Provides crucial data that can be used for scale-up calculations, cost estimations, and design modifications.
Read testimonials from clients who have experienced our industry-leading excellence firsthand.
Every pilot plant test begins with an in-depth engineering evaluation, including feasibility lab scale testing, process simulation, equipment configuration, and preparation of a preliminary test protocol. Utilizing the data provided in a pilot plant questionnaire, our team of experts conducts thorough pre-test planning to ensure that every aspect of the test is planned and executed to make the most of your time with us.
We build single or multi-stage systems specifically tailored to your application, whether you need to pilot a new process or improve an existing one. Our pilot plant can incorporate multiple unit operations custom configured in a single process, ensuring a comprehensive approach to your separation challenges.
Throughout the testing process, our engineers work closely with you to develop a customized testing plan to achieve your goals. We encourage customers to attend the trial and observe the testing in action, valuing your full participation. An experienced process engineer will manage and supervise the test, providing you with real-time insights and adjustments to ensure satisfactory results.
Our automated control system, along with our experienced team, ensures accurate control over the pilot plant process. This allows for precise adjustments and comprehensive documentation of all test parameters and results. This data is crucial for scaling up your process, providing the foundation for design, operation, and integration into your full-scale operations.
Comprehensive report is submitted after each test, including process data, performance analysis, and recommendations. If pilot scale testing is successful, the next step is typically commercial scale-up. Utilizing the data provided in a commercial design data questionnaire, our team provides a budgetary proposal for your equipment based on the physical property factors calculated during the successful pilot plant runs.
“I was introduced to Artisan more than a decade ago as part of a very challenging azeotropic separation challenge and quickly realized the value of Artisan’s business model to help solve the toughest thermal separations problems. What makes Artisan unique is their ability to help their customers conceptualize a potential solution, pilot that solution on a very short timeframe, and ultimately deliver a commercial scale equipment solution; they can pilot and test when all other OEMs cannot. Since 2012, we have leveraged Artisan to solve over a dozen different process technology challenges, all with unique solutions that have reduced operational expense, improved product quality and streamlined the overall process. Artisan occupies a unique place in the Chemical Industry as a small OEM that punches well above their weight class.”
“We have had the pleasure of working with Artisan for the last 30 years on over 15 different projects. Artisan’s thin film technology and experienced engineering staff helped us achieve lower residuals than the rest of the industry, allowing our company to experience explosive growth. As the world moves toward higher purity intermediates, we know we can rely on Artisan’s highly dedicated pilot testing staff to push the limits of what was previously thought possible.”
“I felt like the entire testing group was genuinely interested in satisfying my process needs and getting the desired end product.” “Several conditions were tried to get the desired outcome, which provides insight on the equipment capabilities.”
“Everything we wanted to do was done and much was learned about the process/equipment.” “Pilot operations made it work. Without them it would have been inefficient and costly.”
“We chose Artisan because they were knowledgeable and because they had a pilot plant that could prove the process before we scaled up to production.”
Achieving your objectives is our top priority. Whether you want to pilot a new process or improve an existing one, our pilot plant will be custom-configured to meet your needs. With our advanced equipment and proven engineering expertise, we will do all we can to provide you with the best possible results to gain a competitive edge in your industry.
Contact Artisan Industries today to learn more about how our pilot plant testing services can help you achieve your separation process goals.